Process Design and Technology Development

The quality, cost, production continuity, competitiveness, and reliability of your product depend on in-depth expertise and experience in integrated process design and technology across areas such as production knowledge, reaction kinetics, unit operations, thermodynamics, heat transfer, and automation.

With this approach, developing innovative products or process technologies is crucial for ensuring durability, stability, and reliability in the market, staying competitive in the industry, meeting customer needs, and remaining market-relevant within budget and product quality constraints or entering the market on time.

Reaction Kinetics and Reactor Design

At SIMUSIS, we offer conventional or fully customized reactor design, manufacturing, and installation services.

Understanding the kinetics of reactions in gas-gas, gas-liquid, liquid-liquid, liquid-solid, and gas-solid feed reactors in your process is critical for optimizing industrial processes, ensuring product quality, and minimizing costs. The key elements of reaction kinetics include reaction rate laws, activation energy, reaction order, temperature, pressure, impurities, reaction control, and reaction mechanisms.

This approach is vital for developing innovative products or process technologies, ensuring durability, stability, and reliability in the market, being competitive in the industry, meeting customer needs, and maintaining market relevance within budget and product quality constraints or entering the market on time.

Reactor design is the process of designing vessels where reactions with defined kinetics occur. The goal is to produce reactors (such as batch, continuous stirred-tank, tubular, and packed-bed reactors) that maximize cost-effectiveness, efficiency, safety, agility, flexibility, and scalability.

Proper reactor design requires coordination of factors such as reaction kinetics, heat and mass transfer, production scale, and safety requirements. Proper design, manufacturing, and operation of reactors are critical for achieving optimum production rates, energy efficiency, and process safety.

Unit Operations Design, Manufacturing, and Installation

SIMUSIS offers the design, manufacturing, and installation of separation and auxiliary operations processes to integrate into your planned or existing facility. These include:

  • Heat transfer; heating with saturated steam, superheated steam, hot oil, hot air, hot water, flue and process gases, cooling, thermal integration
  • Separation and mass transfer; distillation, evaporation, absorption (gas washing), drying
  • Mixing and transport; solid-liquid, liquid-liquid mixing and transport (piping and pumping)

We carry out the design, manufacturing, and installation activities for these processes.

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